Mini Induction Heater
151121 Like and subscribe. This is an archive, check the link in the end if you are. This video shows how I build a ZVS driver to power a small induction heater than can make pieces of metal weighing ~1 gram or less glow red hot. The circuit takes in 10-16V and the final variant shown in this video oscillates at about 160 kHz. I also show how this circuit can be used to drive a flyback transformer.
This is a very modestly powered circuit, but the advantage of a ZVS driver is that it can be scaled up to tens of kW without much of a problem. The voltage on the coil (and the MOSFET V-DS) is about 3 times the input voltage, so to use higher voltages of say, 36 or 48V, I would need MOSFETs rated for a higher V-DS like an IRF250 or IRF460.
NOTE: My statement about inductance not changing is inaccurate. Inserting a ferromagnetic object into the coil *does- increase the inductance and reduce the frequency.
Hardware used:
IRF44 Mosfet
1N4148 Diode
5.6V Zener Diodes
400 Ohm Gate Resistor
10k Gate pulldown resistor
1 uF 630V Polypropylene film capacitor
Music:
Kevin MacLeod - George Street Shuffle
Serge Pavkin - Fractal
https://rumblevideoarchive.wordpress.com/
16
views
30,000 Volt Plasma Tube
140321 Like and subscribe. This is an archive, check the link in the end if you are. This video shows how to make a plasma tube out of a glass bottle and a high voltage supply that takes advantage of Paschen's law (https://en.wikipedia.org/wiki/Paschen%27s_law) to generate a long electrical arc from the reduced breakdown voltage of air in a low-pressure environment.
The bottle runs at about 0.1 atmospheres, so this would be considered a very low vacuum, but it's more than sufficient to demonstrate the relationship between breakdown voltage and pressure. A dedicated vacuum pump could evacuate this bottle down to a few thousandths of an atmosphere, and the same size arc could be generated with a few hundred volts instead of 30,000 volts.
-Diamond hole bits used in the video:
https://www.amazon.com/gp/product/B01L92YM1A/ref=ppx_yo_dt_b_search_asin_image?ie=UTF8&psc=1
Music:
Serge Pavkin - Technology For Life
https://www.youtube.com/watch?v=caIqdAb5w7o&list=PLGR5IhV9jJZHLLkv-EeVNCKogv8Hb9L6O&index=90
Serge Pavkin - Intergalactic
https://www.youtube.com/watch?v=0Z0vPtMEvVg&list=PLGR5IhV9jJZHLLkv-EeVNCKogv8Hb9L6O&index=142
https://rumblevideoarchive.wordpress.com/
7
views
30W Bipolar Tesla Coil
130821 Like and subscribe. This is an archive, check the link in the end if you are. This is a simple bipolar Tesla coil that's small enough to touch while it's running. A bipolar tesla coil is simply a tesla coil that has both sides of its secondary coil connected to electrodes facing each other, as opposed to a typical tesla coil which uses earth ground (or a sufficiently large ground plane) as one pole of its secondary coil.
This is probably the cheapest, easiest, and most convenient way to create a very high voltage power supply - simply a dimmer switch and an ignition coil. The output of my supply is over 30,000V DC.
Here's a list of the hardware i used:
Box - Hobby Lobby
6uF/220V Capacitor - Salvaged from an old microwave. This part is equivalent to the one i had: https://www.amazon.com/CAPACITOR-250VAC-APPLI-PARTS-6-250/dp/B01FY4CYQY/ref=sr_1_1?dchild=1&keywords=6+uF+cap&qid=1615147679&sr=8-1
600W Dimmer Switch - https://www.amazon.com/gp/product/B000FK9WYU/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1
Ignition Coil -
https://www.amazon.com/gp/product/B00809W952/ref=ppx_yo_dt_b_search_asin_image?ie=UTF8&psc=1
Primary Wire: 12 turns of 12 AWG Solid copper
Secondary Wire: ~1700 turns 32 AWG magnet wire
Electrode Arms: 1/4" Copper Tubing
Electrode Tips: https://www.amazon.com/gp/product/B07RBL5TQS/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1
Everything else is 3d printed with PLA on a Prusa MK3S.
Music List:
Serge Pavkin - Network
https://www.youtube.com/watch?v=Y35itcKMznM&list=PLGR5IhV9jJZEdLL9SeM9OmuwK0ve3RxR7&index=10
Serge Pavkin - Unknown
https://www.youtube.com/watch?v=NL1C6Kc0yic
https://rumblevideoarchive.wordpress.com/
63
views
High Voltage Induction Launcher
190123 Like and subscribe. This is an archive, check the link in the end if you are. In this video I'm going to use a pulse of current from a 1,200 volt capacitor bank to launch metal objects through electromagnetic induction. This is a really interesting area of electromagnetism, because it's effectively generating a huge repulsive magnetic force between two objects without any magnets actually being involved.
The large electromagnet used in the second part of the video is from a microwave transformer. The core can be sliced fairly easily with an angle grinder if you make your cuts right at the weld lines. As a transformer, magnetic flux is circulated between the primary and secondary windings, but with one end open, magnetic flux is free to "leak" out into space, turning the transformer into an electromagnet. This is probably the cheapest and easiest way to make a very powerful electromagnet.
Hardware List:
Power Source - 12V / 450 mAh LiPo battery
Rectifier Diodes: 4kV 0.25A - GP02-40-E3/54 (x4)
Capacitors: 2200 uF 400V - E36D401CJN222MC92M (x3)
Transformer Secondary Wire gauge - 28 AWG
Launch coil wire gauge - 18 AWG
https://www.amazon.com/gp/product/B0714GN73V/ref=ppx_yo_dt_b_search_asin_image?ie=UTF8&psc=1
ZVS Driver + Flyback Transformer package:
https://www.amazon.com/Driver-Flyback-Generator-Jacobladder-Ignition/dp/B08GZBLFMG/ref=sr_1_4?dchild=1&keywords=zvs+driver&qid=1614903803&sr=8-4
(I didn't use the included flyback primary/secondary but wound my own instead)
Music:
Serge Pavkin - Fractal
https://www.youtube.com/watch?v=8CFs1bVmCAg
Serge Pavkin - Network
Serge Pavkin - Tech
https://www.youtube.com/watch?v=8CFs1bVmCAg
https://rumblevideoarchive.wordpress.com/
37
views
Electromagnetic Accelerator Improvements Part I - Gauss Cannon test rig
040522 Like and subscribe. This is an archive, check the link in the end if you are. In this video I experiment with different improvements to electromagnet coils and build a test fixture to measure my results and compare them to magnetic finite element simulations.
Ultimately, i measured an efficiency increase of 51% on a coil that was covered in a shell of ferrous material acting as a magnetic flux guide.
The magnetic simulation software i use is called FEMM 4.2 and it's free to download: https://www.femm.info/wiki/HomePage
Part II:
https://www.youtube.com/watch?v=uNbL3tRZeMQ
Music:
Heatley Bros. - Ocean Palance
Serge Pavkin - Fractal
Serge Pavkin - Tech
https://rumblevideoarchive.wordpress.com/
6
views
32 Volt Hand-cranked Generator
050123 Like and subscribe. This is an archive, check the link in the end if you are. The vastly-improved second version of my tiny 2-volt hand cranked generator (https://www.youtube.com/watch?v=0PiGNDu3Oqs). This generator puts out up to 32 volts open-circuit and ~500 mW at optimum load, and can charge a phone/tablet. It's built from a pair of 60mm speaker magnets for the rotor and four 5,000-turn coils of 32 gauge wire. To get the fast rotation of the magnets, i use a 1:10 gear ratio.
Music: Unknown - SergePavkinMusic
Music Link: https://youtu.be/NL1C6Kc0yic
Music: Steady Growth - SergePavkinMusic
Music Link: https://youtu.be/Mwcs4CwfybE
https://rumblevideoarchive.wordpress.com/
15
views
Electromagnetic Ring Accelerator
190123 Like and subscribe. This is an archive, check the link in the end if you are. In this video i show how to use an electromagnet with an optical sensor to continuously accelerate ferromagnetic / magnetic spheres around a circular track.
A 12V LiPo battery supplies power to a driver board that energizes a 300-turn coil when a sphere approaches, causing it to accelerate into the center of the coil. I've successfully run the device with up to 3 spheres at a time.
The electromagnet is far more powerful against a magnetic sphere, but much more erratic and unpredictable, and the sphere tends to stop suddenly after a few rotations.
STL files:
https://www.thingiverse.com/thing:4918703
Music:
Kevin MacLeod - George Street Shuffle
Heatley Bros - Dimension Drift
https://rumblevideoarchive.wordpress.com/
17
views
3-Axis Magnetometer Build
170421 Like and subscribe. This is an archive, check the link in the end if you are. This video shows how to create a magnetometer using hall effect sensors. It uses (3) A1309 sensors to read up to +/- 220 Gauss on 3 axes, and (1) A1308 sensor to read up to 1500 Gauss. One Gauss is 1/10,000 Tesla - which is the SI unit for magnetic field strength.
NOTE: The part numbers shown in the schematic are reversed. A1309/A1308 are swapped.
Parts used:
-Atmega328P
-A1308KUA-1T
-A309KUA-9T
-LM317
Guide on burning bootloader / programming an Atmega328:
https://www.arduino.cc/en/Tutorial/BuiltInExamples/ArduinoToBreadboard
If you're buying brand new Atmega chips, you'll need to burn the bootloader before you can program them, but if you're just pulling the chip off an Arduino, you can skip that step.
Music:
Heatley Bros - 8 Bit Chillout
Heatley Bros - 8 Bit Emperors Club
https://rumblevideoarchive.wordpress.com/
7
views
Hand-Cranked 2V generator
140821 Like and subscribe. This is an archive, check the link in the end if you are. How to build a hand-cranked generator that creates ~2V and lights up several LED's.
Hardware:
-32 AWG magnet wire
-8x3mm neodymium magnets
Music:
Kevin MacLeod - George Street Shuffle
Heatley Bros - Dream Dance
https://rumblevideoarchive.wordpress.com/
16
views
6,000V / 2.4 kW Power Supply
300321 Like and subscribe. This is an archive, check the link in the end if you are. How to build a 6,000V / 2.4 kW power supply from three microwave transformers.
Hardware:
-Used microwaves found on facebook marketplace / dumpster
-1/4" copper tubing
-12 AWG Solid copper wire
Music:
Kevin MacLeod - Scheming Weasel
Kevin MacLeod - RetroFuture
https://rumblevideoarchive.wordpress.com/
14
views
1
comment
Creating a Tesla Coil winding machine
090123 Like and subscribe. This is an archive, check the link in the end if you are. Creating a machine to wind Tesla coil secondary coils using 3d printed brackets and a 12V DC gear motor
Parts:
100 RPM Gear motor:
https://www.amazon.com/gp/product/B0721T1PXQ/ref=ppx_yo_dt_b_asin_image_o06_s00?ie=UTF8&psc=1
5000 mAh 3S Lipo:
https://hobbyking.com/en_us/zippy-flightmax-5000mah-3s1p-20c.html
Hardware:
-Prusa MK3S using PLA
-M3 and #6 Screws
Soundtrack:
Kevin MacLeod - Groove Groove
https://rumblevideoarchive.wordpress.com/
4
views