Putting the Fiberglass roof on Wratchet!
Hey fellas,
I was so excited to get the roof on Wratchet I started working on it right after the last video. I don't really do anything permanent in this video. But I get the old top cut off the chassis and mock up the roof on Wratchet so I can get a look at it and let my brain start figuring out how to tie it into the chassis.
Here is my shared folder if you need anything in it.
https://drive.google.com/drive/folder...
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Building a Fiberglass Front end start to finish
Hey Fabricators,
In this video I finally get to make the fiberglass front end for Wratchet. It was a long process, but I love the finished product.
Here are links to most of the products I used to make this.
Epoxy Resin - https://fiberglasssupplydepot.com/Fasco-103-LVX-Epoxy-Resin-System.html
(I use this because it doesn't stink and doesn't dissolve foam)
Partall paste (Wax) - https://amzn.to/3wfGXqr
PVA - https://amzn.to/3LUMNo7
Polyester Resin https://fiberglasssupplydepot.com/Premium-Polyester-Resin.html
(This bonds great with gelcoat and is easy to use, but it stinks)
White Gelcoat https://fiberglasssupplydepot.com/GELCOAT-WHITE-NO-WAX.html
(This is polyester, works best with poly resin)
Fiberglass cloth 6oz - https://www.plasticareinc.com/fiberglass-cloth-6oz-style-3733-priced-per-yard.html
(I use 6oz anytime I use cloth. It's easy to use and takes shapes well)
Fiberglass mat 2oz (very thick) - https://www.plasticareinc.com/fiberglass-mat-2-oz-50-l-yd.html
(This is good for building up thickess, this is almost 1/8" thick)
Vinyl transfer tape - https://amzn.to/3w5uOUY
Contact cement - https://amzn.to/3FoSGHC
Foam Board 1.5" - https://www.homedepot.com/p/Owens-Corning-FOAMULAR-NGX-F-150-1-5-in-x-4-ft-x-8-ft-SSE-R-7-5-XPS-Rigid-Foam-Board-Insulation-88WDNGX/315197857
(I used the 1/2" thick board, poly resin will dissolve this)
RAM board - https://www.homedepot.com/p/Ram-Board-042-in-x-38-in-x-50-ft-Temporary-Floor-Protection-Board-5008195/202829135
(This is the cardboard I used)
Drywall Mud (pink) - https://www.homedepot.com/p/DAP-DryDex-32-oz-Premium-Lightweight-Low-Dust-Joint-Compound-12385/302976074
(This is thicker and harder to apply, but it won't shrink)
Drywall Mud (white) - https://www.homedepot.com/p/DAP-Patch-N-Paint-32-oz-Premium-Grade-Lightweight-Spackling-01611/100094504
(Thin and easy to apply, but it shrinks and cracks easily)
Urethane sealer - https://www.homedepot.com/p/Varathane-1-qt-Clear-Gloss-Oil-Based-Exterior-Spar-Urethane-9241H/100209410
(I used this to seal the drywall mud from the resin)
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Tearing apart Bypass Shocks to see how they work...
Hey guys,
Bypass shocks are new to me. So in this video I take you along as I take one of these apart to see exactly how they work.
These are Locked Offroad 2.5" Bypass shocks with 18" travel.
Here is the shared folder if you need anything in there.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
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Wiring and programming sensors to the Infinity ECU.
Hey Fellas,
In this video I wire up a couple sensors to the Infinity ECU, and make sure they are programmed properly in Infinity Tuner.
This is the crimper I was using.
https://amzn.to/3wZSLMq This is for the terminals
https://amzn.to/3vXUKRb This is for Heat shrink connectors
Listed below here I have part numbers of what I have used do far.
30-7106 Infinity 506 ECU
30-5603 CD-5L Carbon Dash
30-3705 Wiring harness
30-2060 Relay and plug
Installing Wing/Radiator on my Baja
Hey fellas,
In this video I build a wing/radiator on Wratchet. Curious how It'll work, but I guess I'll see when I get it up and running.
Here's a link to my shared folder if you need anything in there.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Here is a link to the radiator I cut up, https://amzn.to/2XDVrCU
Here is the AN10 hose kit, https://amzn.to/3CssDN0
This is the AN10 aluminum bungs, https://amzn.to/3EB8Lct
And the SS AN16 bung for the water pump, https://amzn.to/3m59NVN
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Building an Aluminum Dashboard for my Baja
Hello all,
In this video I give up on making a fiberglass dashboard for Wratchet and make one out of aluminum. But in the end I think it looks pretty good.
Here is a link to my shared folder if you need anything in there.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Updated Wratchet Frame Files, free downloads.
Hey Fellas,
I finally got around to updating the chassis files for Wratchet. The current file is pretty much exactly what Wratchet is today. And shouldn't be changing to much as I finish it up.
You can access the files in my shared folder,
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Or you can email me at dougbugbuilder@gmail.com and I'll send you the files.
Now go build something!!!
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Building the Fuel System for Wratchet
Hey Fellas,
In this video I give you a show and tell on the fuel system I made for Wratchet.
Here are some Amazon links to some of the parts I used.
Fuel Pump https://amzn.to/3ew48oE
100 Micron Pre Filter https://amzn.to/3il4cbT
30 Micron final filter https://amzn.to/3eun7zG
50mm mounting clamp https://amzn.to/3im9WCi
90 deg AN6 fittings https://amzn.to/3xKvOO2
AN6 adaptor for fuel pump https://amzn.to/3wR759z
Hose clamps https://amzn.to/36Hnfrh
The rest of the AN fittings and hose I bought from Speedway Motors.
Here is a link to my shared folder if you need anything in it.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Fabricating a J35 Turbo Intake for Wratchet
Hey fellas,
In this video I make the turbo drive by wire intake manifold for Wratchet. It's a lot of work, but actually it turned out really nice. I hope it works well too.
Here is a link to my shared folder if you need anything in there.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Adding a second axle to trailer and bearing replacements.
Hey Guys,
In this video I add a second axle to Bajauler. As I was doing the work I also realized one of the hubs needed new bearings. So I replaced the bearings on one of the axles too.
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Tools I use for Metal Fabrication
Here are links to what I could find for the tools I go over in the video.
Evolution Tools Website http://aspireiq.go2cloud.org/aff_c?offer_id=5959&aff_id=16035
Evo Tools Hand Saw https://amzn.to/3JpopJT
Evo Tools bench chop saw https://amzn.to/3KXALJN
SetPower 12" fan https://www.setpowerusa.com/collections/floor-fan
Bench mounted Punch https://www.roperwhitney.com/our-products/no-17-bench-punch-deep-throat/
Band Saw https://amzn.to/3q3WS9k
Miller Mig Welder https://amzn.to/3i6i2za
Grinder https://amzn.to/3w1LFJY
Bench Shear https://amzn.to/3tRRnLS
Tubing Bender https://www.jd2.com/model-32-tube-bender-manual
Floor Mounted Hand Brake https://www.usatco.com/item/HEAVY+DUTY+BEND+BRAK/Heavy-Duty-Bending-Brakes/
Electric hand shear https://amzn.to/36fqARo
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Wratchet Axle Setup and suspension travel.
Hey Fellas,
In this video I install one of the axles on Wratchet. I figure out if I want to use plunging or non plunging CVs, and I see how much travel the rear is going to have. Spoiler alert... it's 20+ inches. ✌
The music in this video was downloaded from "Bensound"
Sway Bar Install on Wratchet.
Hey guys,
In this video I install a away bar on Wratchet.
Here are some Kar-tek part numbers to some of the parts I used on this.
Sway Bar Arm SPW6101
Sway Bar SPW60210042
Right hand Heim FKBKMX8
Left hand Heim FKBKMXL8
Jam nut Right FKBSJNR08
Jam nut Left FKBSJNL08
Misalingment spacer KTKHMA1238
Mini Sway bar link SPW1201
Also, here is a link to my shared folder if you need anything in it.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Making Custom Fiberglass Fenders
Hey fabricators,
In this video I'll be taking you step by step through how I made the rear fenders for Wratchet. I know it's a bit long but I really wanted to show everything in one video.
Enjoy and thanks for watching!
Here are some Amazon links if you want to check any of these out.
Epoxy (I bought a gallon) https://amzn.to/2TvqXhQ
White Gel Coat https://amzn.to/3khQW7M
MEK Dispensing Bottle https://amzn.to/34baiFK
PVA (releasing agent) https://amzn.to/36mHvO4
Release Wax https://amzn.to/3dQ3orY
Bubble roller https://amzn.to/3dIVKk8
.75 Chopped Strand Mat https://amzn.to/2T9jkNl
If you need anything in my shared folder here it is.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
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Wratchet Rear Suspension Build #9 Limit Straps
Hey Fellas,
In this video I install the rear limiting straps on Wratchet. Fairly simple, but they really turned out nice!
Enjoy....
Here is a link to my shared folder if you need anything in it,
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Here are some links to the straps and hardware,
Straps, https://www.kartek.com/parts/nylon-22-inch-long-black-four-layer-suspension-limiting-strap-with-4130-heat-treated-chromoly-ends.html
Limit strap clevis, https://www.kartek.com/parts/adjustable-limiting-strap-clevis-12-diameter-shank-holds-up-to-3-suspension-limiting-straps.html
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Off Road Sway Bars, how they work, and why they suck...
Hey fellas,
In this video I go over the concepts of an off road sway bar. I cover how it works, and how it actually hurts your suspension.
Here is a link to my shared folder if you think you need anything in there.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Have a great day!
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Wratchet Rear Spindle Fabrication
Hey Fabricators,
In this video I take you along as I fabricate the rear spindle for Wratchet.
If you need anything in my shared folder here is a link to it.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Here is some info on the spindles.
1. The hubs are Toyota 4Runner 4WD front hubs. They are 30 spline.
2. The connection points are 7/8" heims at the top, 7/8" uniballs at the bottom.
3. The wheels I'm using are Toyota Tacoma wheels. 16" x 7".
4. The hubs are water proof.
There is more information in this video. https://youtu.be/RVh-NzyGfyI
And in my shared folder under "Wratchet" I have all the dimensions of the spindles. https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
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Wratchet Upper link for Bump Stops Fabrication...
Hey Fellas,
In this video I redesign a new upper link that is more equipped to work with the bump stop that I just installed in the last video.
Here is a link to my shared folder if you need anything in it. https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Here is a link to the bushings and Heims I used.
https://www.kartek.com/parts/autofab-urethane-bushing-assembly-1-12-outside-diameter-2-14-total-length-includes-716-bolt.html Bushings.
https://www.kartek.com/parts/square-tapered-bungs-right-hand-thread-for-78-heim-joint-1-14-x-1-14-square.html Bung.
https://www.kartek.com/parts/fk-rod-ends-78-right-hand-thread-34-hole-rsmx12t-ptfe-coated-chromoly-heim-joints-f2-fit.html Heim.
https://amzn.to/3sBPwZn Link to my Welding helmet.
https://amzn.to/2OdgR52 Welding Magnets
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Building an Axle for Wratchet!
Hey Fabricators,
In this video I weld up the axle for Wratchet. I also give a brief description of why I run U Joint axles and some of the pros and Cons between U Joint axles and CV axles.
Here are some Amazon links to some of the products I used in this video.
Spicer 2-3-8021KX Slip Yoke Assembly https://amzn.to/2HmOe2q
Spicer 2-40-1851 Tube Shaft https://amzn.to/335Qhzo
Spicer 5-760X U-Joint Kit https://amzn.to/35S116n
Spicer 5-1310X U-Joint Kit https://amzn.to/391Bv0A
Spicer 211932X Boot Kit https://amzn.to/38Zj9NM
Spicer 10008250 Axle Shaft https://amzn.to/2ULaPJ6 (Chromoly)
Spicer 43205 Axle Shaft https://amzn.to/331xohh (I cut this one)
4Runner hub assembly https://amzn.to/394QV4g
This is a link to the flange yoke
https://www.powertrainindustries.com/story/3102-42X?catalog_table=flange_yokes
Here is a link to my shared folder if you need anything in it.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
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Wratchet Rear Suspension Build #8 Bump stops.
Hey Fabricators,
In this video I install the bump stops on the rear of Wratchet.
I'll need to come back and make the upper link stronger for this. But for now I get the bumps located so I can move forward with the rear suspension.
Here is a link to my shared folder if you need anything in it.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Wratchet Rear Suspension Build #7 Shock Towers
Hey Fellas,
In this video I fabricate the shock towers for Wratchet. They come out really nice and should be plenty strong. Best part is at this point Wratchet is getting pretty close to being a roller.
Here is a link to my shared folder if you need anything in there.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Link to the bender https://amzn.to/3rzyAlX
Link to welding magnets https://amzn.to/39SwUxQ
Link to the shear https://amzn.to/3pQXhtv
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Control Arm Fabrication... Wratchet Rear Suspension Build #6
Hey Guys,
In this video I show you some of the steps involved in putting together and welding up the rear lower control arm for Wratchet.
Here is a link to my shared folder if you need anything in it.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3
Wratchet Rear Suspension Build #5 Shock Absorbers placement.
Hey Fellas,
This video is a bunch of talking, I get it. But I couldn't just glaze over what I'm talking about in this video. While it may not be real exciting it is critical in setting up suspension. So I hope you enjoy it.
While a lot of this is mocked up out of wood. It's awesome to be able to see the shock in place and finally see what kind of travel Wratchet will have.
Wratchet Rear Suspension Build #4.... The Upper Link
Hey Fellas,
In this video I install the upper link to the rear suspension. Cool part is that once it's installed I can actually move the suspension and start to get an idea how it's coming together.
Wratchet rear Suspension Build #3.... Temp lower control arm.
Hey Fellas,
In this video I mock up a temporary lower control arm for Wratchet. I'm not at the point where I know exactly what the lower arm will be. But I need something to start working with. So this temporary one will do just that.
Here's my shared folder if you need it.
https://drive.google.com/drive/folders/1i0qTcN-1BB5_Lu6umgi9OrvRJKr-0vz3