EP0042 Critical Info for Buying Lithium Iron Phosphate for a Golf Cart
Before you buy Lithium Iron Phosphate (LifePO4 aka LFP) batteries, be sure to watch this. I talk about mistakes I've seen, what to look for in the specs, how not to get burned by cheap quality, and other insights.
I have no affiliation with the companies I am sharing and receive nothing from them.
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EP0041 CC Caroche 2 Speed tests before AOLithium swap
Doing a couple of speed tests with the 36v lead acid batteries before swapping in AO Lithium LFP batteries.
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EP0040 2009 EZGO RVX - Finally Running
2009 E-Z-GO RXV 48V AC Motor is finally running. I fix the rivet nuts that hold the backrest supports, coat and protect the motor cables, do some much needed cleaning and take it for the first drive.
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EP0039 Testing Contactor Solenoid
In a previous video, I rebuilt the contactor/solenoid for the EZ-GO Marathon. I'm getting ready to reinstall it but wanted to show you how to test if the coils are closing the contacts.
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EP0038 Testing 36V EZGO w/ AO Lithium Batteries
Decided to test the 94 E-Z-GO Marathon with some of the AO Lithium 12V Batteries. These are Lithium Iron Phosphate Batteries, professionally built, with 100 amp BMS in each 12V Battery.
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EP0037 Modifying BMS Wiring to Split 48V LFP Battery Pack
The original LEV60 Lithium Build is too cumbersome to move around easily, but rather than disconnecting all of the BMS wiring from the cells, I'm splitting the wiring to make it easy to move the cells as two 24V packs that can be re-connected into a 48V pack when ready to use on a project.
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EP0036 Lead Acid vs LifePO4 Batteries for Weight
Weighing the 12v 75ah lead acid batteries I have against the new LEV60 74ah Lithium Iron Phosphate Batteries I built.
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EP0035 2009 EZGO RVX - Finally Starting Work on It
Bought this 2009 E-Z-GO RXV 48v AC Motor a year or so ago and it's been on the to-do list since I got it. It's in terrible shape, so I'm glad to be giving it some much needed attention. This video is stripping it down and dealing with a couple of headaches in the process.
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EP0034 Cheap Toolbox built 37 years ago
Just to show the durability of using pop rivets, this is a cheap toolbox that I built 37 years, using a couple of ammo cans, hand shears and pop rivets.
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EP0033 Critical Step - Balancing New LEV60 Cells before 2nd Battery Build
Bought more LEV60 cells to build a second 48v 74 amp hour battery. Here's what you need to do to make sure your cells are balanced before you start build a battery.
I have no affiliation with the companies I am sharing and receive nothing from them. They are just good sources for battery cells and related products: Battery Hookup: https://batteryhookup.com/ and Jag35: https://jag35.com/ There are other companies out there but I've only dealt with these two in the salvaged battery cell market.
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EP0032 Construction Adhesive/Silicon tube trick
Working on the new battery box for the Lithium Iron Phosphate cells and wanted to share a tip for tubes of caulk to keep them from going bad/drying out.
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EP0031 Two more speed tests after mods to the 94 EZ-GO Marathon
After the last test with the home-built 36v Lithium batteries, we dropped the lead acid batteries back in to see what happens when paired with the 1/0 gauge cables.
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EP0030 DIY Battery Boxes for the 48v LEV60 LFP Battery
Turning an old filing cabinet into battery boxes for the LiFePO4 48v DIY Battery.
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EP0029 Super EASY Rebuild - Heavy Duty Contactor Solenoid
I picked up a used (genuine) Curtis Albright SW200 48v Contactor Solenoid and am rebuilding it with new contacts. It's super simple to do and definitely worth it if you find a good deal on a used HD Solenoid/Contactor. We also take a look at the difference between another SW200 with open sides and a built-in diode and micro-switch.
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EP0028 94 Marathon Front End Binding and Tire Swap
The 1994 EZGO Marathon is having a weird binding issue when they front end is off the ground and bigger tires don't fit.
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EP0027 70's Club Car Caroche F&R Switch Pt2
The Forward and Reverse switch died in my 70's Club Car Caroche after I'd updated the rear leaf springs. I decide to really get on it to test the springs and fragged the original F&R switch. This is part 2 of 2.
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EP0026 94 EZGO Controller/Potentiometer Mount Mods and new Solenoid
Jumping back to the original setup, I had to modify the controller/potentiometer mount for the Marathon. Also discovered the old solenoid/contactor was toast, so upgraded to a red hawk.
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EP0025 Another 94 EZGO Speed Test, but with massive 1/0 cables!
We've ditched the stock 6ga cables and added massive 1/0 cables. Still 36 volts with the original 2hp motor and controller, but with the 200ah LFP home-built batteries.
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EP0024 Cushman Titan XD Lead Acid Battery Rejuvenation
So I've got the Cushman Titan and knew the batteries were struggling. Before replacing them I wanted to try rejuvenating them using a cheap stick welder. The existing batteries are Trojan T105's 225 ah 6v's. They've seen better days, so nothing to lose with this experiment.
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EP0022 Original CC Caroche speed tests
Back when I first started keeping track of projects, I'd done a couple of speed tests, back to back, with the 70's Club Car Caroche. Being the first speed tests, I didn't think to do a standing start. Still, this cart was completely stock with the 36v resistor system and stock wheels. Comparing this to the stock, slightly more modern, 94 E-Z-GO 36v, it was 25% better uphill and 17% better downhill.
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EP0023 70's Club Car Caroche F&R Switch Pt1
71 views May 28, 2024 UNITED STATES
The Forward and Reverse switch died in my 70's Club Car Caroche after I'd updated the rear leaf springs. I decide to really get on it to test the springs and fragged the original F&R switch. This is part 1 of 2.
After so many times mentioning Carts Unlimited, I figured I'd give you an overview of their site and clarify the web address: https://www.cartsunlimited.net/ I have no affiliation with them but encourage anyone who likes dealing with solid companies to give them a look.
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EP0021 Scag V-Ride II overview and how to operate
At the end, an overview and how to operate a Scag V-Ride II Commercial Mower.
For the companies mentioned in my videos, I have no affiliation with them or receive any benefits from them. https://www.smallenginewarehouse.com is where I got the replacement engine and they have some good closeout deals and the service was terrific.
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EP0019 48v LFP Battery pack connections for 94 EZGO project cart
Overview of connecting the Lithium Iron Phosphate batteries in series for a 48v pack for use in the EZ-GO Marathon Project cart.
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EP0020 94 EZGO Test run w 36v 200ah LFP and stock wires
Swapped to the 12v 200ah Lithium Iron Phosphate batteries I'd originally built for the 1994 EZ-GO Marathon project. 2nd test run of the overall build.
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94 EZGO Marathon Quick Update
Quick update on the 1994 EZ-GO Marathon project. Due to the issues with the junk camera and unusable videos I decided to jump ahead with an update. As I sort through the older videos and determines what can be used, I'll get those posted. Thanks for watching!
I have no affiliation with any of the companies that I mention and receive no benefits from them, but they deserve recognition when they are quality companies. Carts Unlimited is one of them mentioned in this video: https://www.cartsunlimited.net/ Country Cat is another quality company: https://www.countrycat.com/
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