Magician 250 Clutch pads friction plates CG250 Hawk 250

3 months ago
16

16min video. this video is about getting parts for the CG250 engine as well as two tools vital for getting the job done. not really a how-to video but it will be helpful. the clutch pads has dimensions to keep an eye out for the inner diameter is 91mm the outer diameter is 110mm, 8 teeth and each teeth is no larger than 16mm. the socket you will need to remove / install the spanner nut is called a spanner socket size needed for this job is 23mm (the inside diameter), i also suggest using a screwdriver impact tool to remove the philips head screws, please note to watch other videos on how to properly use the tool and lastly an impact gun for the spanner nut.
steel plates key words - CG 200CC CG 250 4 CLUTCH SEPARATOR PLATE AIR COOLED
clutch pads key words - CG 200CC CG 250 7 CLUTCH PLATE AIR COOLED
impact screwdriver key words - Heavy Duty Impact Screwdriver Driver Set
spanner socket key words - 23mm Clutch Lock Nut Tool Wrench Spanner

Update: 6-17-2025 i just received a brand new set of clutch pads friction disks and here are the measurements total thickness 3mm, tabs are just under 16mm, ID 91mm just a tad over, 110mm just a tad under and 8 tabs all together order came with 7 disks total and it was generously packed with plenty of shrink wrap to protect it. prce 16.75+tax sold in FL, USA and it had taken 6 days to arrive vid USPS. prices may be a little cheaper direct from china but beware receiving it from such a long distance is still a bit iffy on that, a hit or miss. i still stand by on buying the whole clutch assembly / box / basket, etc. for about $45 this would give you additional parts that other wise be more expensive as individual pieces. prices are good as of the dates of this video or the updates indicated.

Disclaimer: I am not a certified motorcycle mechanic, this video is me showing what I did to keep my motorcycle on the road. I in no way saying this is the proper fix or the only fix. If in doubt please take your motorcycle to a certified motorcycle mechanic and or a proper motorcycle repair shop.

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