CRITICAL MISTAKES to AVOID in DIY Campervan Conversions | Expert Wiring & Insulation Guide

Join me for Episode 11 of our Toyota Hiace campervan conversion series where I tackle the most critical aspects of any build - electrical systems and proper insulation!

In this comprehensive walkthrough, I'm preparing the van's electrical infrastructure. Watch as I navigate the challenges of 240V power distribution and solve the confusing puzzle of 12V wiring for our solar setup. I'm sharing ALL my mistakes so you can avoid them in your build!

KEY ELECTRICAL INSIGHTS:
- Proper cable routing techniques to prevent vibration damage
- Strategic power point planning for appliances and tech
- The TRUTH about 12V cable gauge selection (this could save your system!)
- Future-proofing techniques with strategic conduit placement

INSULATION & CLIMATE CONTROL:
- Installing dual Fresca 360° fans for optimal airflow
- Setting up a multi-speed ceiling vent system
- Professional-grade wool insulation installation techniques
- The ingenious door latch mechanism for secure ventilation

This no-nonsense guide focuses on practical solutions for comfortable van living in extreme climates. Whether you're an experienced builder or just starting your conversion journey, this episode delivers honest insights about what actually works!

⚠️ IMPORTANT: Always consult licensed professionals for final electrical connections. This video demonstrates preparation work only.

FEATURED PRODUCTS:
- Fresca 360° fans (I found these online at 50% off retail!)
- 3-speed/2-speed ceiling ventilation system
- Specialized door ventilation mechanism
- Butyl rubber protection for cable runs
- Premium wool insulation for thermal regulation

COMING UP NEXT:
- Roof framework construction
- Ventilation system installation
- Custom storage solution build
- Advanced insulation techniques

Have questions about your own conversion? Drop them below!

TIMESTAMPS
0:00 Introduction - The Critical Mistake Many Make
0:39 Fan Installation Planning
2:21 12V Wiring Challenges Explained
2:40 Small Wiring Kit Close-Up Examination
7:22 Ventilation System Overview
12:03 240V Cable Routing Process
13:05 Wall Interior Exploration
14:53 Insulation Strategy
16:42 Step-by-Step Insulation Installation
18:40 Progress Update
19:52 Door Release Mechanism Innovation
22:13 Gravity-Defying Roof Insulation Technique
23:16 Key Takeaways and Lessons Learned

Previous Episodes: https://www.youtube.com/playlist?list=PLPtLTepoxwRm3LOsGsqaz194hX6QBw8Vk

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