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Mass production process of making towels. Towel factory of Korea
The **mass production process of making towels** involves several steps to create these essential fabric items. Let's delve into the details:
1. **Raw Materials**:
- Towels are typically made from materials like **cotton**, **bamboo**, or **microfiber**. These fibers are chosen for their softness, absorbency, and durability.
2. **Yarn Preparation**:
- The yarn used for weaving towels is prepared through processes such as **warping**, **sizing**, and **drawing-in**.
- Both the **pile yarns** (used for creating the soft, absorbent loops) and the **ground yarns** (used for the base fabric) are prepared.
3. **Weaving or Knitting**:
- Towels can be woven or knitted, depending on the desired fabric structure.
- Special looms, including **dobby looms**, are used to create the cotton pile in towels.
4. **Design and Decoration**:
- Towels are generally of a single color, but they can be decorated in various ways:
- **Machine-sewn embroidery**: Adds intricate designs.
- **Fancy jacquard patterns**: Created using pre-determined computer program-driven designs.
- **Printed stripes**: However, printed patterns may fade over time due to frequent washing.
5. **Finishing**:
- Towels have two selvage edges or finished woven edges along the sides.
- They are hemmed (cut and sewn down) at the top and bottom.
- Some manufacturers produce the yarn,
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