Fitting a Front Mounted Intercooler to the Jeep XJ 2.5TD
A same side intercooler with 2 inch piping is going in. This should reduce some lag with narrower and shorter piping as well as tidy up the front end a bit. First though I need to remove the radiator and move it back 3-4cm to allow the new intercooler to fit.
This should be the last piece of the puzzle and after this install it will be the first real test drive since July 2021.
GT2871R Turbo from this video- https://www.ebay.co.uk/itm/224412536018?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m2749.l2649
425 OHV Engine Manual - https://pdfcoffee.com/jeep25tdmotorvm-pdf-free.html
VB180086 - http://www.invasionautoproducts.com/jecarrhtuva2.html
VA180069 - http://www.invasionautoproducts.com/jecarrhtuva1.html
https://www.americantechnology.co.uk/
EGR Delete - https://www.ebay.co.uk/itm/223143838975?fits=Car+Make%3AJeep%7CModel%3ACherokee&hash=item33f468c4ff:g:9v0AAOSwi1pbmnNC
Support me on Patreon - https://www.patreon.com/WorkshopWildernessAdventures
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Useful Links
Offroading in Sweden - http://www.swedishepa.se/Enjoying-nature/Motor-traffic-in-nature/Off-road-4WDs-ATVs-and-motorcycles/
Road, Trail and Terrain Laws - https://www.svmc.se/smc/SMCs-arbete--fragor/Infrastruktur/Enskild-vag-led-och-terrang/
Driving Private Roads Sweden - http://www.swedishepa.se/Enjoying-nature/The-Right-of-Public-Access/Det-har-galler/Private-roads/
Wikiloc Trails - https://www.wikiloc.com/trails/offroading/sweden
Road Map - https://nvdb2012.trafikverket.se/SeTransportnatverket#
Jeep Spec:
1999 Jeep Cherokee XJ 2.5TD RHD.
35x12.50r15 BFG KM3's with 15x8 3.75" backspacing (-19 offset).
Lift Front - RC 4.5" Coils and N2 Shocks (3" Coil Spacer).
Front Shock Bar Pin Eliminator.
Dana 30 High Pinion with Artec Industries Lower Control Arm Mounts with modified upper mount and modified Track Bar mount.
Front RC Control Arm Drop Bracket.
Ruff Stuff Short Arm Single Himes.
RC Extended Sway Bar Links.
Dana 30 Rock Crusher Diff Cover.
Ruff Stuff One Ton OTK Steering.
6" Lift Drop Pitman Arm.
Ruff Stuff Front and Center Frame Stiffeners.
Rear DIY Frame Stiffener and Rear Frame Tie in Kit.
6" x 2" Box Rocker replacement with Tube Slider.
Modified Factory Bumper with Side Sliders.
Rear Tow Hitch Tire Carrier that bolts into Rear Frame Tie in Kit.
Modified upper Shock Crossmember for Rear Shocks
Rear Axle Chrysler 8.25 29 Spline with modified High Clearance Shock Mounts.
Rear Shocks 6.5" Trailmasters.
Rear Leaf Springs 5.5" Rubicon Express
Rear RC Shackle Relocation Bracket.
Stainless Steel Braided Brake Lines front and back.
Warrior 9500lb Winch.
Front Bumper - https://www.ebay.co.uk/itm/Jeep-Cherokee-Xj-89-01-Front-Steel-Bumper-Winch-Off-Road/324043608951?hash=item4b72811377:g:84MAAOSwxOReH4as
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