Regearing a Chrysler 8.25 to 4.88 Elite Gears

2 years ago
20

If your regearing your Jeep Cherokee XJ this video may help out. I'm no expert and a novice when it comes to changing gears so this video is pretty long and it shows my successes and regrets to achieve the results of getting 4.88 running in the Chrysler 8.25 29 Spline.
I chose Elite Gear 4.88 with the Timken bearings rebuild kit. This kit retails for about $570 on eBay. Elite gears are machined from 8620 alloy steel, they also claim to have a very high heat treat standard along with a lapping process to ensure a quiet mesh. I chose them as they seemed like a good deal and had pretty good feedback.
Thanks for watching.

The gears I used - https://www.ebay.co.uk/itm/334076942519?ssPageName=STRK%3AMEBIDX%3AIT&_trksid=p2060353.m2749.l2649

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Useful Links
Offroading in Sweden - http://www.swedishepa.se/Enjoying-nature/Motor-traffic-in-nature/Off-road-4WDs-ATVs-and-motorcycles/
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Wikiloc Trails - https://www.wikiloc.com/trails/offroading/sweden
Road Map - https://nvdb2012.trafikverket.se/SeTransportnatverket#

Jeep Spec:
1999 Jeep Cherokee XJ 2.5TD RHD.
Summer Tire - 35x12.50r15 BFG KM3's with 15x8 3.75" backspacing (-19 offset).
Winter Tire - Cooper Discoverer ST MAXX Por Studded 35x12.50r15 BFG KM3's with 15x8 3.75" backspacing (-19 offset).
Lift Front - RC 4.5" Coils and N2 Shocks (3" Coil Spacer).
Front Shock Bar Pin Eliminator.
Dana 30 High Pinion with Artec Industries Lower Control Arm Mounts with modified upper mount and modified Track Bar mount.
Front RC Control Arm Drop Bracket.
Ruff Stuff Short Arm Single Himes.
RC Extended Sway Bar Links.
Dana 30 Rock Crusher Diff Cover.
Ruff Stuff One Ton OTK Steering.
6" Lift Drop Pitman Arm.
Ruff Stuff Front and Center Frame Stiffeners.
Rear DIY Frame Stiffener and Rear Frame Tie in Kit.
6" x 2" Box Rocker replacement with Tube Slider.
Modified Factory Bumper with Side Sliders.
Rear Tow Hitch Tire Carrier that bolts into Rear Frame Tie in Kit.
Modified upper Shock Crossmember for Rear Shocks
Rear Axle Chrysler 8.25 29 Spline with modified High Clearance Shock Mounts.
Rear Shocks 6.5" Trailmasters.
Rear Leaf Springs 5.5" Rubicon Express
Rear RC Shackle Relocation Bracket.
Stainless Steel Braided Brake Lines front and back.
Warrior 9500lb Winch.
Front Bumper - Ebay Custom Made.

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