Rotten Door, Full Repair. Here's How I Did It.

I get asked a lot which blades I used in the multitool. I like these ones - https://amzn.to/3pthIyP alongside the festool Speed max blades - https://amzn.to/32lcY5R

The Panel in the video is not Normal MDF It is called Medite Extreme MDF Which is a product known as Tricoya - https://tricoya.com

The Timber Used is Accoya - https://www.accoya.com/uk/

Air bags used in the frame repair - https://amzn.to/3f2RE7X

This is the Long version of the door restoration. Please see here for the Quick run through. https://www.youtube.com/watch?v=J8csDfsHruo

In this Episode I am restoring a Door and Frame in a walled garden. Splicing the frame with a new Accoya section and replacing the whole bottom 1/3rd of the door. This is an original Redwood pine door, an incredibly durable slow grown timber (unlike modern redwood) and is well over 40 years old! More than worthy of a bit of restoration! I hope you enjoy the process!

I chose to repair as its more economical. Its a very durable gate already as it has lasted a long time up to this point. To replace the frame would be quite destructive and there is a lot of expensive timber and time to make a replica arched gate. I managed to complete this whole process in a weekend, 11am start on the Saturday and finished around 7pm on Sunday. A replacement would take an awful lot longer.

0:00 Introduction
00:44 Before restoration/planning work
01:53 Removing rotten frame section
04:21 Door repair assessment on Bench
08:14 Starting door repair
12:02 Door Stile Splicing
20:11 Jointing a new bottom rail
29:23 Dry assembly of new door sections
30:37 Moulding New Raised Panels In Tricoya
33:07 Glue up of door
35:19 Dutchman face repairs
37:37 Making new frame section
41:35 Repairing the frame with splice
44:25 Refitting the door
47:11 Finished job

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#Joinery #Woodworking