Pouring Bronze Ingots and Building a Backyard Foundry Part 1

3 years ago
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In part one of this series I build a very affordable backyard furnace and foundry. This video is more focused on the fundamentals and less about chrome emblem, over priced furnaces and fancy graphite ingot molds you use to make unknown alloys. This first step in pouring an ingot was to make sure the furnace worked correctly and was capable of melting bronze. In Part 2 I'm going to build a burnout furnace/kiln as an addition to this furnace which will give you the ability to do lost wax, lost foam, lost PLA or direct burnout of investment molds or ceramic shells. This is a step further than most people take their hobby casting but this furnace/kiln will give you the ability to make actual bronze sculptures and take the hobby beyond just melting scrap metal down.

my instagram which is snapshots of projects before i make the full videos. usually a few months ahead of the actual YT videos https://www.instagram.com/skraminc/

5 Gallon metal bucket:
https://www.amazon.com/Vestil-PAIL-STL-RI-Handle-gallon-Capacity/dp/B0052P2GIC/ref=pd_sbs_1?pd_rd_w=V9c7b&pf_rd_p=651d64d1-3c73-45b6-ae09-e545600e3a22&pf_rd_r=JH52F4QMT85G5FPSTME3&pd_rd_r=37f9f98e-b540-487e-aa3b-e3d5ea6f7cb1&pd_rd_wg=joQQd&pd_rd_i=B0052P2GIC&psc=1

Graphite Crucible:
https://www.amazon.com/Graphite-Crucibles-Electric-Refining-Aluminum/dp/B07H1DSTKN/ref=sr_1_43?dchild=1&keywords=crucible&qid=1616953706&sr=8-43

Refractory Cement:
https://www.amazon.com/Rutland-211-Fireplace-Dry-Patch/dp/B00917DM9O/ref=sr_1_3?dchild=1&keywords=refractory+cement&qid=1616953473&s=home-garden&sr=1-3

Kaowool/Ceramic insulation:
https://www.amazon.com/Lynn-Manufacturing-Kaowool-Insulation-Fireproof/dp/B07ZQMV5RC/ref=sr_1_22?dchild=1&keywords=ceramic+insulation&qid=1616953595&sr=8-22

Propane torch:
https://www.amazon.com/Industrial-Supply-BISupply-Heating-Torch/dp/B07GK3HX7N/ref=sr_1_10?dchild=1&keywords=weed+burner+torch&qid=1616953643&sr=8-10

00:00 - intro
00:41 - Unboxing Materials
01:40 - Preparing Bucket for Furnace
02:13 - Lining Furnace with Refractory
03:12 - Double Liner with Kaowool
04:23 - First Fire and Preheat
05:16 - Second Fire and Preheat
05:37 - Building Furnace Lid
06:48 - Lining Furnace Lid
07:45 - First Fire with Lid
08:08 - Loading Crucible with Bronze
08:32 - IMPORTANT WARNING
09:05 - Melting Bronze
10:05 - Pouring Ingot
11:12 - Outtro
11:28 - Plans for Part Two - Burnout Kiln

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